Overhead Crane

QY model insulating overhead crane is widely used in electrolyzing of nonferrous metal, aluminum and magnesium metallurgy workshops. This model crane is composed of box-type frame, crane travelling mechanism, trolley, electric equipment. In order to prevent the current of electrical equipment would through lifted parts endanger the driver of crane during working, the insulation equipment is set up at some suitable positions.

It has over three insulation parts to protect the current of electrical equipment from endangering the driver of the crane when working.This model crane belongs to heavy working grade, in order to secure safety; main hoist mechanism is matched with double brakes

 Double welding box girder, beam deflection with DIN/FEM standard

Steel Material: Chinese standard Q235B and Q345B

Trolley rail is made of high strength hot rolled flat steel (16 Mn)

Epoxy zinc-rich painting for one bottoms and two sides of 120μm thick, to achieve a long lifespan, beautiful appearance and good luster

The girder and end beam are connected together by high strength bolts to ensure the structure strength and precision of the whole machine

The end beams are equipped with flat wheel or double rim wheels, anti-friction bearings, buffer blocks and derailment preventing end plate

Maintenance walkway is located on one side of the main girder, consisting of flower pattern plate, 1050meters handrail.                 

Introduction:

QY model insulating overhead crane is applicable to workshop where smelting electrolytic nonferrous metal material,such as electrolytic magnesium.

The crane is used for material handling, equipment installation and maintenance.

Three insulating apparatus:1.Hook and pulley 2. Lifting system and trolley frame 3. Trolley frame and crane

Every insulating apparatus resistance value should be not less than 1MΩwhen temperature is 20~25℃ and relative humidity is ≤85%.

1. Both side of all the steel plate of crane are pretreatment by pretreatment production line,Sand blasting-- Primer spray--Primer drying. Eliminate the innerstress of steel plate, increase the adhesive force of the steel structure. Ensure the appearance and anticorrosion quality.

2. Steel plate cutting adapt whole sets Messer CNC plasma cutting machine from Germany, vrey fast cutting speed, little deformation, High precision, Deviation could be controled within 1mm, it insure the raw material at high quality standard and can reach top level in the industry.

3. The welding of main beam adapt high efficiency and intelligent welding robot, Henan Mine Crane Co,.LTD are No.1 enterprise who adapt this high technology machine. The welding joint inside of the main beam adapt advanced MAG welding, adapt Ar+CO2 mixed protective gas, The 4 welding joint outside of the main beam adapt automatic submerged-arc fillet welding machine.

4. The welding of main beam adapt radiographic inspection and ultrasonic flaw detection for the welding joint and fillet weld position

5. The welding of end beam adapt double gun gantry submerged arc welding, highly welding quality ensure the stable quality of the crane effectively.

6. Adapt the steel plate rolling drum and wireless steel tube, Henan Mine Crane Co,.LTD has a set of steel plate rolling drum producing and processing line which is indusrty-leading level. From prebending by 1250t press machine, to Edge rolling by three-roller plate roll, at last the longitudinal joint and circumferential joint of drum are welded by automatic welding center and drum processed by heany duty CNC horizontal machine tool.       

7. The wheel and wheel axle and treating by high efficiency quenching and tempering, it can eliminate the internal stress effectively and ensure the processing precision.

The trolley frame, drum, and bogie frame and related big welding structure are treated by Annealing in the natural gas annealing furnace to ensure the Machining accuracy after welding. Henan Mine Crane Co,.LTD have car bottom natural gas annealing furnace, the furnace chamber inside size (length*width*heigh) is 10000mmx4000mmx4000mm, this annealing furnace can satisfy the Stress-Relieving annealing treatment after welding for the trolley frame, drum, bogie frame, balance beam, spreader and all kinds of welding structure on the crane, Only Henan Mine Crane Co,.LTD has this ability in China Crane Hometown.

8. Henan Mine Crane Co,.LTD has top advanced processing and manufacturing equipment and processing technology in the crane industry all over China, at the same time, Henan Mine Crane Co,.LTD take the head in achieve the best and better management, best and better manufacturing, Try the best to ensure the Henan Mine Crane Co,.LTD product quality and satisfy the demand of customer.

a. Overload protection in the event of overload, the hoist unit switches off and only the lowering motion is possible

b. Long and cross travel limited by means of preliminary and final limit switches or Wireless anti-collision device

c. Anti-falling protection for the Three-in-One electric motor of trolley and crane prevents from accidental falling

d. All movements can be switched off by actuating the emergency-off switch at the control station via a main contact

e. High quality long time bearing polyurethane materials buffer fixed at the end of trolley travelling and crane travelling to prevent over traveling

f. Safety hook latch used for avoiding the lifted material out off from the hook

g. Audible and visual alarm device to inform the person stay near by the travelling crane.

h. Rain Cover for lifting mechanism of outdoor cranes, electric cabinet and driving mechanism

i. Protective earth conductor is fitted as standard

j. Voltage lower protection system

k. Current overload protection system

a. Design rules for cranes GB/T3811-2008

b. Safety rules for lifting appliances GB6067.1-2010

c. Insulated overhead travelling cranes specification JB/T 8907-1999

Henan Mine Crane CO.,LTD crane could supply not only overhead crane but also the overhead crane solutions, firstly, we will supply overhead bridge crane design, overhead crane manual, overhead crane drawing, overhead crane wiring diagram, overhead crane electrical diagram and overhead crane safety video before or after delivery, our technician will do supervision the installation according to the document, of course, the customer can do installation by themselves according to their requirement.

After installation, our technician will indicate to do the load test according to the overhead crane load test procedure, then overhead crane operator training and overhead crane maintenance training, all the procedure will be made according to the overhead crane training videos and overhead crane training PowerPoint,