Overhead Crane

Product introduction

The crane is composed with Girder frame, Crane travel device, and the trolley with lifting and moving device. There are Pave the rail for the trolley move on the main girder. Assemble the moving table on the outside of the two main girder, one side is prepare for the assemble and maintenance the crane move device, another side is prepare for the assemble of the trolley conductor device. There are full field of view Cabin suspend under the main girder, there are joint control desk or single control box packed within the Cabin, assemble the sidelong ladder between the Cabin and moving table, The main girder joint with the two side end carriage which with the joint point in the middle.

Crane girders

The crane girders are of welded girder construction. This result in lower dead weights with a high degree of vertical and horizontal rigidity and smaller wheel loads being transmitted to the crane runway.

Painting

In factory before manufacturing :

After manufacturing (after welding)

Average thickness : about 100 microns

Electrical elements

The crane that we are offering is designed to meet the required functions and requirement stated in your specifications, as well as for the operating conditions.

The sub-assemblies used by are standardized equipment of renowned manufactures and have been approved for specific crane operation by our test laboratory. Their characteristics regarding impact,vibrations, wear and safety were examined. A continuous high quality standard is ensured by series production and standardized sub-assemblies.

The electrical equipment is accommodated in robust steel plate control cubicles, on the crane girder.

Type of enclosure IP 55

All movements can be switched off by actuating the emergency-off switch at the control station via a main contactor.

Power supply cable and control cable along the girder

A protective earth conductor is fitted as standard. A crane switch is provided.

Travel end switches

Long and cross travel limited by means of preliminary and final limit switches

Overload protection

Double welding box girder, beam deflection with DIN/FEM standard

Steel Material: Chinese standard Q235B and Q345B

Trolley rail is made of high strength hot rolled flat steel (16 Mn)

Epoxy zinc-rich painting for one bottoms and two sides of 120μm thick, to achieve a long lifespan, beautiful appearance and good luster

The girder and end beam are connected together by high strength bolts to ensure the structure strength and precision of the whole machine

The end beams are equipped with flat wheel or double rim wheels, anti-friction bearings, buffer blocks and derailment preventing end plate

Maintenance walkway is located on one side of the main girder, consisting of flower pattern plate, 1050meters handrail. 

1. Both side of all the steel plate of crane are pretreatment by pretreatment production line,Sand blasting-- Primer spray--Primer drying. Eliminate the innerstress of steel plate, increase the adhesive force of the steel structure. Ensure the appearance and anticorrosion quality.

2. Steel plate cutting adapt whole sets Messer CNC plasma cutting machine from Germany, vrey fast cutting speed, little deformation, High precision,  Deviation could be controled within 1mm, it insure the raw material at high quality standard and can reach top level in the industry.  

3. The welding of main beam adapt high efficiency and intelligent welding robot, Henan Mine Crane Co.,LTD are No.1 enterprise who adapt this high technology machine. The welding joint inside of the main beam adapt advanced MAG welding, adapt Ar+CO2 mixed protective gas, The 4 welding joint outside of the main beam adapt automatic submerged-arc fillet welding machine.

4. The welding of main beam adapt radiographic inspection and ultrasonic flaw detection for the welding joint and  fillet weld position

5. The welding of end beam adapt double gun gantry submerged arc welding, highly welding quality ensure the stable quality of the crane effectively.

6. Adapt the steel plate rolling drum and wireless steel tube, Henan Mine Crane Co.,LTD has a set of steel plate rolling drum producing and processing line which is indusrty-leading level. From prebending by 1250t press machine, to Edge rolling by three-roller plate roll, at last the longitudinal joint and circumferential joint of drum are welded by automatic welding center and drum processed by heany duty CNC horizontal machine tool.

7. The wheel and wheel axle and treating by high efficiency quenching and tempering, it can eliminate the internal stress effectively and ensure the processing precision,

The trolley frame, drum, and bogie frame and related big welding structure are treated by Annealing in the natural gas annealing furnace to ensure the Machining accuracy after welding. Henan Mine Crane Co.,LTD have car bottom  natural gas annealing furnace, the furnace chamber inside size (length*width*heigh) is 10000mmx4000mmx4000mm, this annealing furnace can satisfy the Stress-Relieving annealing treatment after welding for the trolley frame, drum, bogie frame, balance beam, spreader and all kinds of welding structure on the crane, Only Henan Mine Crane Co.,LTD has this ability in China Crane Hometown.

8. According to the demand of customer, our crane could be equipped with the high technology anti-swing mechanism which has been apply as the patent of our Henan Mine Crane Co.,LTD group. This is work leading level technology. Henan Mine Crane Co.,LTD take the head in achieve the best and better management, best and better manufacturing, promote the further enhance for the product quality.

9. Henan Mine Crane Co.,LTD has top advanced processing and manufacturing equipment and processing technology in the crane industry all over China, at the same time, Henan Mine Crane Co.,LTD take the head in achieve the best and better management, best and better manufacturing, Try the best to ensure the Henan Mine Crane Co.,LTD product quality and satisfy the demand of customer. 

Overload protection in the event of overload, the hoist unit switches off and only the lowering motion is possible

Long and cross travel limited by means of preliminary and final limit switches or Wireless anti-collision device

 Anti-falling protection for the Three-in-One electric motor of trolley and crane prevents from accidental falling

All movements can be switched off by actuating the emergency-off switch at the control station via a main contact

High quality long time bearing polyurethane materials buffer fixed at the end of trolley travelling and crane travelling to prevent over traveling

Safety hook latch used for avoiding the lifted material out off from the hook

Audible and visual alarm device to inform the person stay near by the travelling crane

Rain Cover for lifting mechanism of outdoor cranes, electric cabinet and driving mechanism

Protective earth conductor is fitted as standard

Voltage lower protection system

Overhead crane and gantry crane manufacturing and tolerances of rail installation GB/T10183-2005

Crane test specification and procedures GB/T5905-1986

Crane electric control equipment JB/T4315-1997

Important application wire rope GB8918-2006

Carbon structure steel GB/T700-2006

 Low alloy high strength structure steel GB/T1591-2008

Welding joint radiographic inspection standard JB928-1994

Steel welding joint manual ultrasonic flaw detection way GB11345-1989

Henan Mine Crane Co.,LTD crane has top advanced overhead crane in the field of industrial overhead crane, All the overhead crane are design according to overhead crane standards. The single girder overhead crane (monorail overhead crane) and double girder overhead crane have a good design of overhead crane. overhead crane has many overhead crane components for different parts of overhead crane include overhead crane and hoist, overhead crane brake, overhead crane end trucks, overhead crane hoist, overhead crane trolley, overhead crane hooks, overhead crane kits, overhead crane pendent, overhead crane controls, overhead crane signals indicator, overhead crane rails, overhead crane rail stops and so on overhead crane equipment,  

Henan Mine Crane Co.,LTD crane Service for installation.

Henan Mine Crane Co.,LTD crane could supply not only overhead crane but also the overhead crane solutions, firstly, we will supply overhead bridge crane design, overhead crane manual, overhead crane drawing, overhead crane wiring diagram, overhead crane electrical diagram and overhead crane safety video before or after delivery, our technician will do supervision the installation according to the document, of course, the customer can do installation by themselves according to their requirement.

After installation, our technician will indicate to do the load test according to the overhead crane load test procedure, then overhead crane operator training and overhead crane maintenance training, all the procedure will be made according to the overhead crane training videos and overhead crane training PowerPoint,

Henan Mine Crane Co.,LTD crane has a lot of honor for overhead crane certification for different overhead crane types

If you want to know more information about overhead crane, please find the overhead crane attachments, overhead crane pdf, overhead crane catalogue to get mover overhead crane specification and overhead crane regulations from the download center.

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